Intelligent Manufacturing-COSMOPlat AIOT Technology Co., Ltd.

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Global Manufacturing Plants

COSMOPlat AIoT has established six major manufacturing plants worldwide, located in Huangdao, Jiaozhou, Chongqing, Hefei, Foshan, and Thailand. With a total plant area of 140,000 m², the factories are equipped with 52 SMT lines and 73 DIP lines, achieving an annual output of over 180 million controllers and an annual production value exceeding RMB 6 billion. The factories have been repeatedly recognized with national and provincial-level honors, setting industry benchmarks in digital and intelligent manufacturing. In 2023, the Hefei connected factory was awarded the first WEF lighthouse factory in China’s intelligent controller industry. In 2024, the Chongqing connected factory was recognized as a national green factory.

Hefei Factory Panorama >

SMT Lines: 11
DIP Lines: 15
Annual Output: 28 million pcs

Chongqing Factory Panorama >

SMT Lines: 10
DIP Lines: 11
Annual Output: 32 million pcs

Jiaozhou Factory Panorama >

SMT Lines: 10
DIP Lines: 13
Annual Output: 35 million pcs

Huangdao Factory Panorama >

SMT Lines: 10
DIP Lines: 13
Annual Output: 46 million pcs

Foshan Factory Panorama >

SMT Lines: 7
DIP Lines: 6
Annual Output: 15 million pcs

Thailand Factory Panorama >

SMT Lines: 6
DIP Lines: 4
Annual Output: 6 million pcs

Digital-Intelligent Capabilities

Automation

Automated Testing
Automated FCT
AGV
Automated High-Density Warehouse

Digitalization

MES Management
Data Centers
Order Management
Intelligent Decision-Making

Intelligentization

AI-Powered Security
IE Engineering
AI Vision Inspection
AI Agent

Manufacturing Capabilities:

SMT: Fully equipped with world-class placement machines (Panasonic, Fuji), meeting stringent production requirements.

DIP: Industry-leading automated production lines with capabilities including automatic insertion, testing, coating/potting, and packaging.

Digital and Intelligent Manufacturing:

The factories are committed to continuous upgrades in automation, digitalization, and AI-enabled, leveraging technologies from the third and fourth industrial revolutions.

In terms of automation, the factories implemented scenarios such as automatic material inflow and outflow, complex component insertion, automated testing, and smart logistics. In terms of digitalization, the self-developed systems for order fulfillment, environmental monitoring, process management, and intelligent decision-making enabling end-to-end data control across the value chain. In terms of AI-enabled, the factories actively applying AI technologies in areas such as security, virtual IE engineers, machine self-interaction, and computer vision. In addition, self-developed platforms such as collaborative manufacturing, electronic manufacturing systems, and full-scenario smart logistics have been recognized as national intelligent manufacturing demonstration scenarios.

WEF Lighthouse Factory

Comment from the World Economic Forum:

To address the challenges brought by an expanding supplier network--including increased product diversity, tighter delivery timelines, and higher quality expectations. This factory adopted a customized Industrial IoT platform. By deploying 18 distinct Fourth Industrial Revolution (4IR) cases across the supply network, R&D, manufacturing, and customer service, the factory scaled up the application of AI, machine vision, and advanced analytics. As a result, it successfully reduced order lead time by 50% and decreased on-site defect rates by 33%.

National Smart Manufacturing Level 4 Certification

Ministry of Industry and Information Technology (MIIT):

The integrated capabilities have attained Level 4 certification in the smart manufacturing moder through digital, automated, and intelligent upgrades across 15 domains which are organizational strategy, personnel skills, data management, systems integration, network infrastructure, information security, equipment, process design, procurement, planning&scheduling, production operations, equipment management, warehouse logistics, safety&environmental protection, and energy management.